ELECTRIC SUBMERSIBLE PUMP : “PRINCIPLES, INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING“

“PRINCIPLES, INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING“

COURSE DESCRIPTION

This course is to summarize the state of the art of Electric Submersible Pump (ESP) technology. It included the example problems to illustrate the use of various theoretical solutions, it also listed an overview of conventional well productivity and Inflow Performance Relationship (IPR) technology and is general introduction to the latest methods of production optimization using ESP technology.

This course compiled as aid to engineers and production people in the Petroleum Industry who have the responsibility of planning and selecting electrically driven submersible pumping equipment. Included are fundamental principles involving sizing, operation and trouble shooting of submersible pump equipment. Also included are tables, data and general information which it will be value to everyone who utilize s submersible pumping equipment.

Much material of this course has been published previously and is reassembled in this course. However, there is also a considerable amount of new material included that will assist the participants of the course in their pump selection and operation.

Designing a submersible pump installation is not an exact science; it is mostly an art. But it is a talent which can be easily acquired if care and attention are paid to what the well is telling us, and what we want to do with the well. The well conditions vary from one well to other, but the basic information required for a design does not. What we require from a particular well must, of course, be within the limits of the well in question.

Submersible pump design provided information required for analyzing the behavior of a productivity well interval using rod pump. This thus makes it possible to answer some fundamental questions:

(a) What is the well producing capacity?

(b) What fluids do they produce?

(d) What is the submersible pump to use?

In this course, it has also included example problems to illustrate the use of various theoretical solution. Wherever possible, it has not only discussed practical difficulties that one may encounter while using the theoretical solutions, but it has also listed some of the method that one can used to obtain the desired information. It also included descriptions on field histories wherever they were available and trouble shooting using submersible pump.

This course is mainly directed to the practicing professionals who make engineering calculations and decision on submersible pump application and troubleshooting. For managers, the course helps to review the present state of the art. It also outlined some of new method in artificial technology exist today. These gaps in technology will be useful for research engineers and research professionals to determine the areas of future research.

COURSE OUTLINE

Hydraulic& Electrical Fundamentals
Introduction
Hydraulic Fundamentals
Centrifugal Pump Hydraulics
Well Performance
Electricity Fundamentals
Equipment Description
Introduction
Centrifugal Pump
Rotary Gas Separator
Seal Section
Electrical Submersible Motor
Generalized Motor Composite Curves
Motor Controllers
VSC Effects on ESP Components
Down hole Pressure and Temperature Monitors
Transformers
Junction Box
Wellhead
Check Valve
Drain Valve
Backspin relay
Centralizer
Cable
Cable Bands
Motor Lead Extension
Typical ESP Applications
Introduction
Shrouded Configuration
Booster Pump
Direct Production-Injection-System
Horizontal Injection System
Cantle slopeâ Injection System
ESP Installation with Deep Set Packer
ESP Installation with “Y” Tool
Bottom Intake Booster Pump
Operation of Submersible Pumps in Harsh Environments
Equipment Sizing
Introduction
Basic Data Required
Sizing Procedure High-Water-Cut
Sizing example : High-Water-Cut
Effect of Viscosity on Centrifugal Pump Performance
Sizing Procedure for Viscous Fluids
Sizing Example: Viscous Fluids
Sizing Procedure High GOR
Sizing Example High GOR
Sizing Procedure Variable Speed
Sizing Example: Variable Speed
Installation Maintenance and Trouble shooting
Introduction
Equipment Transportation
Equipment Handling
Well Preparation
Installation of Down hole Equipment
Starting ESP
Testing
Data Gathering
Re-running Equipment
Economic Evaluation
Failure Analysis
Ammeter Technology
Field Checkout
ESP Troubleshooting Chart
Engineering Data
Electrical Terms and Definition
Useful Formulas
Relationships Regarding Flow and Pressure drops in Pipes
Temperature Rise in Pumps
Measurement for Water Flow
Areas of Circles
Conversion Factors
Temperature Conversion Table
Fundamental Unit of Length, Area, Volume and Mass
Conversion Factors For Units of Energy
Casing and Tubing Sized and Capacities
Stretch of Suspended Casing, Tubing or Drill Pipe
Tubing Weight in Fluid
Hydrostatic Head
Well Temperature versus Current
Absolute Viscosity of Gas-Free Crude Oil, Centipoises
Absolute Viscosity of Gas-Saturated Crude Oil, Centipoises
Pressure Loss Charts
Flow Loss due to Friction in API. Pipe (U.S)
Inflow Performance relationship Equations
Installation, Operating And Troubleshooting The Pump
Cases study and discussion

INSTRUCTOR & CV

Teguh Santosa, ST, MT & Team

Education and Courses:
1985, Gadjah Mada University, Faculty of Engineering, Department of Electrical Engineering, Jogjakarta, Indonesia.
1985, Short Course: Microprocessor Systems, Institute of Technology Bandung, Bandung, Indonesia.
1986, Short Course: Microelectronics Chip Project, Institute of Technology Bandung, Bandung, Indonesia.
1986, Short Course: SPICE and VLSI Design, Institute of Technology Bandung, Bandung, Indonesia.
1987, Course: VLSI Design, Tokyo Institute of Technology, Japan.
Teaching Experience:
Teaching in the Department of Electrical Engineering Program D3, for the courses: Basic Electronics, Digital Elektonika, Microprocessor Engineering, Mechanical Engineering Interfacing and Programming Languages
Teaching in the Department of Mechanical Elekro Faculty of Engineering, Universitas Gadjah Mada, for courses: Analog Electronics, Digital Elektonika, Digital Techniques, Microprocessor Systems Engineering, Machine Interfacing and Programming Languages, Computer Organization and Architecture, Integrated circuit technology.
Teaching at PTS in the Kopertis Region V, DI Jogjakarta as: STMIK AKAKOM, IST AKPRIND, AAN, for courses: Computer Basics, Digital Engineering, Microprocessor Systems, Programming Languages Engineering, Interfacing, Computer Organization and Architecture .
Teaching in AAU for the courses: Digital Techniques, Microprocessor Systems.

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