Lean Tools and Practices: 5S to Kaizen

Quality Place › Quality People › Quality Products & Services

SEIRI/SORT – Remove all unnecessary materials and equipment from the factory.
SEITON/SET – Everything in the its place and everything has a place.
SEISON/SHINE – Clean everything, tools, cabinets, machines and floors.
SEIKETSU/SUSTAIN – Maintain high level of Sort, Set & Shine at all times.,
SHITSUKE/SELF VALUES – Discipline, Punctual, Good Habits & Learning Attitude.

As a practical workshop, 5S will take you on a journey from uncovering waste, saving money, energy or time, simplifying your working environment, improving quality and safety, increasing profitability as soon as you return to work.

Furthermore, the power of 5S is not only happening in the workplace, it can be practiced by individuals to achieve in life. 5S & Kaizen can be used as a motivational and practical tool assist us to achieve our dreams, mission and vision. By attending this training, it will help you to enhance and stimulate Leadership ability and potential.

Course Objectives

After completing this 2 days training, delegate will be able to:

Achieve productivity and efficiency in their workplace
Create a neat and tidy working environment
Achieve and maintain high Quality, low Cost and prompt Delivery
Achieve organization vision and mission
Transform a culture of discipline, considerate, logic, friendliness
Discover how “5S” workplace organization is the cornerstone of a Lean Initiatives
Know the standard of World Class levels of workplace organization and the company cultural shift for ‘5S”
Understand the importance of 5S
Practise and Leverage on 5S
Practise and Commit 5S for team work

Course Outline

DAY 1

Introduction to the World of Kaizen & 5S

Definition of Kaizen & 5S
How do we pronounce 5S?
History of 5S

Visual Management Exercise

Practice the level of visibility
The support benefits & importance of Seiton

Video Session

Video footage of Japanese employees practicing the highest level of 5S
Video Analysis: Q & A Session

Implementation 5S

How 5S can help your organization to achieve Quality, Cost & Delivery

Practicing 5S in your workplace

Discover various methods to practice 5S successfully

5S in Plant & 5S in Office

Looking into the abnormalities of plant & office

5W & 5S

Who should implement 5S?
When is the right timing to implement 5S?
What are the criteria to implement 5S?
Where do you implement 5S?
Why should you implement 5S?

Discussion: Q & A Session

Group Case Study

Groups will be given pre 3S photos and make Kaizen recommendation

Group Presentation

5S Song

Open Forum and Discussion on Day 1 topics

Open forum and review of participants’ expectations and key questions

DAY 2

Registration

Warm up with pronunciation of Kaizen & 5S
Interactive Q & A- specific S should be answered by participants
Better understanding of each S

Sorting Board

Identify & Analyze individuals’ strength & weaknesses
Exercise: Reflect the better understanding of oneself

Setting Board

Sharing & Creating Personal Dream Board
Fundamentals propels the journey to achieve

Shining & Sustaining

What kind of a process is Shining & Sustaining?
Action points to follow

Discussion: Q & A Session

Word Puzzle

50 words to be Sorted & Set according to 5S
Perform ranking for the words that are linked to 5S
From confusion to systematize and discreetness

Word Setting

Rank the importance of 10 words under Sort, Set, Shine, Sustain & Self Values
Explore the difference from Smart to Wise

5S War Cry

The 6th S- Simplicity

Wisdom is Simplicity and exploring the uniqueness of 5S

Open Forum and Discussion on Day 2 topics

Open forum and review of participants’ expectations and key questions

Target Audience:
Anyone from production and manufacturing industries who are interested in evaluating the 5S & Kaizen as an improvement methodology for their workplace will be benefited from attending this workshop. In particular, executives and managers who are seeking a way to improve their organization by introducing a new culture of change will find that this programme provides an excellent, in-depth introduction to the 5S & Kaizen.

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Kami memberikan alternatif Fasilitas atas Investasi anda dalam Program ini, diantaranya :

Sertifikat, Peralatan Training, USB, Souvenir, Lunch, Coffe Break, City Tour
Running minimal 2 Orang (Semarang, Jogja, Solo), Running minimal 3 Orang (Bandung, Jakarta), Running 4 Orang diperuntukan untuk daerah (Bali, Lombok, Manado, Balikpapan)
Kami menyediakan transportasi antar Jemput dari Stasiun/Bandara ke Tempat Pelatihan(Hotel) bagi perusahaan yang Running minim 2 Orang
Harga dilampirkan di Brosur Penawaran

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Tambahan Informasi :

1. Silahkan tanyakan ketersediaan Tanggal dan Waktu dari jadwal training terbaru apabila anda tidak menemukan waktu yang sesuai dengan jadwal anda.

2. Training dapat disesuaikan dengan kebutuhan perusahaan jika dalam bentuk In-House Training. Silahkan baca ketentuan In-House Training diwebsite kami atau hubungi kami di Nomer Mobile untuk mendapatkan Fast Respon.

3. Silahkan mengisi Form Request Training di website kami untuk mendapatkan informasi tambahan yang belum ada, atau jika anda ingin menanyakan usulan materi sesuai kebutuhan perusahaan. Hubungi kami lewat email yang tertera atau Register disini!

4. Apabila telah menerima Silabus Training, Customer dapat Request Waktu Training yang diinginkan.

5. Informasi dan Data yang jelas akan memudahkan kami untuk segera merespon permintaan anda.

Lean Tools and Practices: 5S to Kaizen