Training Corrosion, Metallurgy, Failure Analysis and Prevention

DESCRIPTION

This 4 day course provides an excellent avenue for corrosion practitioners, failure analysis personnel, designers, technical managers, inspection and maintenance engineers, coatings and weld inspectors, quality control personnel and anyone who is interested in corrosion, metallurgy and materials failure analysis and its prevention.

The course focuses on three sections, the first is metallurgy as it presents a history of metals and the background on the origins of various metals. It also provides an explanation of physical characteristics of metals, including the reason metals behave differently than non metals. This section of the course also explains how and why different metals are selected for specific environmental purposes, including resistance to wear, corrosion, heat, cold, repeated stress, and impact. This section of the course also deals with metallurgical aspects of welding.

COURSE OBJECTIVES

Upon successful completion of this course, participants will be able to:

Grasp the basic concepts related to corrosion, metallurgy and failure analysis, and to apply the state of the art technology in their workplace
Develop a good understanding of physical and mechanical metallurgy including crystal structure, phase diagrams, diffusion, phase transformations and diagrams
Conduct a review of nonferrous alloys and stainless steels
Become familiar with the classification and heat treatment of steels
Have a good background on metallurgy and ferrous metals
Gain a deeper understanding of materials and metallurgy including the general characteristics of metals and alloys, and their mechanical properties
Understand welding metallurgy, non destructive examinations and the electrochemical principles
Know the fundamentals of corrosion and identify its different forms in varying circumstances including atmospheric corrosion by water and steam
Learn about passivity and passive films on stainless steels
Improve knowledge on cathodic protection, protective coatings and inhibitors
Understand various aspects of high temperature corrosion, prediction and control
Increase awareness on the different damage and failure mechanisms and be familiar with the methods of failure prevention and inspection
Demonstrate preventative and predictive maintenance
Recognize the OSHA requirements for mechanical integrity
Appreciate and define the different API and ASME codes and standards related to the in service, construction and repair

COURSE OUTLINE

Introduction

Corrosion & Society

Corrosion: what it is
Corrosion: its economic, social, political and environmental impacts

How to avoid liabilities due to corrosion

Lessons of history

Basic concepts relevant to corrosion

Terminology and convention
Primer in chemistry and electrochemistry
Potential pH diagram
Kinetics of corrosion
High temperature oxidation

Metallurgy and Corrosion

Introduction to Metallurgy

Extractive metallurgy
Mechanical metallurgy
Physical metallurgy

Metals in the melting pot

Defects in metals

Point defects
Line defects
Volume defects

The iron carbon phase diagram

The microstructure of common metals/alloys

Different Forms of Corrosion: Mechanisms, Recognition & Prevention

Uniform corrosion
Galvanic corrosion
Dealloying and Graphitisation
Crevice corrosion
Pitting corrosion
Intergranular corrosion and weld decay
Exfoliation
Filiform corrosion
Microbiologically influenced corrosion (MIC)
Environment sensitive cracking
Hydrogen damages
Corrosion fatigue
Fretting
Erosion corrosion, impingement attack and cavitation damage
Stray current corrosion

Weldment Metallurgy and Corrosion

Weldment metallurgy and weldment corrosion

Factors affecting weldment corrosion
Methods of welding
Welding austenitic SS vs carbon steel
Residual stress and stress concentration
Weld defects
Weld metallurgy
Weld metal composition
Iron contamination: its effects and removal
Heat tint: its effects and removal
Summary of fabrication defects

Precipitation of intermetallics (sigma, chi & Laves phases) in stainless steels

Microstructural features in SS
Precipitation of delta ferrite and Schaeffler Diagram
Alpha prime phase and 475 C embrittlement
Precipitation of intermetallics: submicroscopic sigma, chi and Laves phases
Chemical compositions of various intermetallics and phases
TimeTemperature Precipitation diagrams for sigma, chi and Laves phases and carbides
Effect of chemical composition on sigma precipitation
Effect of Nitrogen on sigma precipitation
Effect of cold working on sigma precipitation
Invisible (submicroscopic) sigma/chi phases and their effects on corrosion
Time temperature precipitation curves for various austenitic stainless steels: precipitation of carbides, sigma, chi and Laves phases

Intergranular corrosion, weld decay and knifeline attack

Sensitization of austenitic stainless steels
Cr profile along the grain boundaries
Effect of carbon, molybdenum and nitrogen on time temperature precipitation diagrams

Effect of cold working and applied stress

Sensitization of Ferritic Stainless Steels
Sensitization of Duplex Stainless Steels
Effect sulfide inclusions in stainless steels
Ferritic and duplex stainless steels
Nickel chromium alloys
Aluminum alloys
Weld decay and knifeline attack on austenitic stainless steels

Weldment corrosion of various alloy systems

Austenitic stainless steels
Ferritic stainless steels
Nickel alloys
Duplex stainless steels
Carbon steels
Aluminum

CO2 and H2S Corrosion of various steels and alloys

Corrosion under insulation

Corrosion in seawater systems

Corrosion in atmosphere

Failure Analysis and Prevention

General approach to failure analysis

General methods of failure prevention

Corrosion Resistant Coatings

Cathodic & Anodic Protection

Corrosion Inhibitors

Corrosion Testing & Monitoring

WHO SHOULD ATTEND:

All personnel responsible for metallurgy, corrosion or the prevention of failures in plant and equipment
Inspection, metallurgy and corrosion engineers
Material engineers
Design engineers
Mechanical engineers
Chemical engineers
Corrosion field personnel
Corrosion field technicians and supervisors
Senior engineers and managers
The course is also very useful for all engineers and technical staff whose responsibilities include the reduction of corrosion and the prevention of failure either at the design stage or during operation of the facility.

INSTRUCT0R & CV

I Wayan Suweca & Team

Education : 1985 ‐ Sarjana T Mesin (Ir.), ITB

1987 ‐ D.E.A., Ecole Centrale de Lyon, France

1990 ‐ Doctor, Ecole Centrale de Lyon, France

Training :

 Training for Trainers The 7 Habits Signature, May 5‐7, 2012

 Training The 7 Habits Signature, July 11‐14, 2011

 Training on Managing Integrated Product Development, February 11‐13, 2009.

 Workshop on Technopreneurship Dikti, November 29 – December 1, 2008.

 Workshop on Creativity in Teaching and Teaching a Large Classes, July 16‐17, 2007.

 Training on Neuro Linguistic Programming (NLP); June 12‐13, 2007.

 Residence Course on Transcendental Meditation; May 16 ‐18, 2007.

 Transcendental Meditation; April 14‐17, 2006.

 Workshop on Training the Trainers; September 28‐29, 2005.

 Training for Trainer from Prime Consulting; May 1‐2, 2005.

 Training on Emotional Intelligence from Prime Consulting; April 1‐2, 2005.

Membership of Professional Societies:

 AGMA – American Gear Manufacturers Association

 ISSMO ‐ International Society of Structural and Multidisciplinary Optimization

TRAINING METHOD

Presentation, Discussion, Case Study, Evaluation

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Kami memberikan alternatif Fasilitas atas Investasi anda dalam Program ini, diantaranya :

Sertifikat, Peralatan Training, USB, Souvenir, Lunch, Coffe Break, City Tour
Running minimal 2 Orang (Semarang, Jogja, Solo), Running minimal 3 Orang (Bandung, Jakarta), Running 4 Orang diperuntukan untuk daerah (Bali, Lombok, Manado, Balikpapan)
Kami menyediakan transportasi antar Jemput dari Stasiun/Bandara ke Tempat Pelatihan(Hotel) bagi perusahaan yang Running minim 2 Orang
Harga dilampirkan di Brosur Penawaran

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Tambahan Informasi :

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3. Silahkan mengisi Form Request Training di website kami untuk mendapatkan informasi tambahan yang belum ada, atau jika anda ingin menanyakan usulan materi sesuai kebutuhan perusahaan. Hubungi kami lewat email yang tertera atau Register disini!

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5. Informasi dan Data yang jelas akan memudahkan kami untuk segera merespon permintaan anda.

Training Corrosion, Metallurgy, Failure Analysis and Prevention